We convert runtime and yield into EBITDA and cash inside 100 days
Verified Hard Savings
OEE Improvements
Stabilization Timeline
Experience across PE-backed portfolios and food/CPG manufacturers
We deliver 10-25 point OEE improvements through SMED, TPM, and constraint management
100-day stabilization plans with immediate cash flow impact and EBITDA conversion
USDA/SQF/GMP compliant operations with layered audits and leader standard work
We build CI capability with high certification pass rates and replication playbooks
“BRC Partners stabilized a distressed site and lifted OEE 20+ points in one quarter—without missing a single customer shipment.”
“The 100‑day plan brought discipline and momentum. Scrap dropped double digits and the team finally had a repeatable playbook.”
“Changeovers fell 38% via SMED and first‑piece checks. The verified annual impact exceeded $1M.”
Days 0‑30 stabilize SQDC and map constraints; Days 31‑60 implement SMED/TPM and attack top losses; Days 61‑100 lock wins with playbooks, LSW, and dashboards.
Baseline is established with finance and operations. Savings are tied to OEE, yield, labor, or inventory—audited with sources and controls before counted.
Yes. For interim/contract roles I can structure a kicker based on audited savings and delivery against defined KPIs.
No. Stabilization protects service first. Changes are sequenced around schedule, with risk‑tiered trials and first‑piece checks.
Turnaround operations partners for PE-backed food/CPG plants, specializing in rapid stabilization and value creation.
We install tiered daily management, fix the constraint through SMED/TPM, stabilize safety & QA, and convert runtime and yield into EBITDA and cash inside 100 days. Proven track record in USDA/SQF/GMP environments with SAP and Power BI/OEE dashboards.
Strategic interim leadership focused on measurable transformation
Build sustainable operational excellence through people and process
Clear KPIs and deliverables with verified performance outcomes
Proven track record across food & CPG facilities, from startup operations to mature plant optimization
Own the full production value stream across all lines—coordinating planning, maintenance, quality, and supply to deliver throughput, yield, and service.
Stand up tiered management, SMED, and RCA firewall across multiple plants
100-Day stabilization for PE-backed acquisitions and distressed operations
Deploy SAP analytics, OEE/FPY dashboards, and AI-driven optimization
50 to 31 minutes via SMED
~$343K/year run-rate
50% to 75% across two lines
~$1.1M/year savings
Using SAP downtime analytics
and operator coaching
Poka-yoke implementation
~$260K/year savings
Kaizens + automation
integration
Pre-Easter with zero overtime
via takt design
SQDC/LPA reset, constraint mapping, OEE loss tree, sanitation risk tiers, skills-matrix baseline, SIOP gap audit
SMED implementation, top-5 downtime RCAs, FPY defect Pareto, takt & crew balancing, QR SOPs
Playbooks, train-the-trainer, Power BI + SAP dashboards, replication to sister lines, capital-lite roadmap
Let's discuss how we can deliver verified results for your food/CPG operations
Greater Chicago Area
Open to 65%-85% travel
On-site stabilization: 90-120 days
Open to interim site leadership
Contact us today to discuss your specific challenges and how we can deliver measurable results